Increase productivity by shifting pallets of racks in Warehouse

The magic words for productivity, that 80% of it comes from the 20% is correctly applicable for floor space in many warehouse and industrial operations. You can save ample space in your ware house while choosing for rack system with big open spaces.

You can choose racks for higher productivity items if your entire inventory does not get adjusted into the pallets. Could you move each-pick or case-pick operations off of floor pallets or static shelving into flow storage embedded in your racks?

The other goods that can be easily adjusted into the pallets without disturbing the entire set up are higher velocity items. For example by keeping free-standing products in flow storage instead of keeping them on the top of rack or on the floor you can save higher cost of packaging. This way you can increase picking productivity as well as accuracy.    It puts away cartons from the ground, improves over ergonomics and frees up that floor space for other uses.

Further, completely removing rows of shelving by shifting their contents to flow storage in your racks you can find new space as well can increase packaging efficiency. This way a bit manipulation in shelving up to 20% can leads up to the improvement of productivity to the range of 80%.


Posted on : Aug 23 2008
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Posted under News, RFID, Warehouse managment |

Manufacturers Switching to IT to Maximize Their Profits

While in this period of global recession every company is trying to devise new methods to cut costs and remain competitive and survived, IT has emerged as a better way for companies to cut cost, build longer and more complex supply chains to accommodate it to respond faster to changing demand.

A manufacturer enabled with technology can communicate in better way with far flung suppliers can manage shorter product life cycles and collaborate more emphatically with its business partners. ARC Advisory Group a consultant in manufacturing technology predicted the growth of IT budgets in manufacturing sector is inevitable as more and more companies would use IT to support supply chain processes as to run their manufacturing operations in a better way.

But there also problem thrives for hundreds of manufactures globally as regarding containing algorithms for analyzing manufacturing processes. Now companies are paying attention on the example of Japanese company Toyota’s example where it adopted lean thinking by cutting out waste, put emphasized on making small regular improvements and focused more on customer service. They are facing one other problem as the analytical software have become cheaper though business analyst find it very difficult to handle flood of data to interpret pending before them.

Still big investment ERPs are with 40% of manufacturer’s but the interest is now declining towards relatively small projects with a payback of year or two. The new trend of getting software prepared on order bringing many industries to closer to the Information Technology. As manufactures now can get supplies at their facilities as soon as get an order by phone or on internet as they can inform to their supplier instantly.

Moreover, in present period of the competitive edge every company is trying to go ahead of others while using improving over their Supply Chain. All the modern and coming supply chains aims to keep the amount of produce as low as possible in chain while tracking it through all the possible locations and IT can solve their this problem in this regard to a greater extent. To handle these problem technologies like radio frequency identification (RFID), bar codes and voice recognition has evolved as a very appropriate solution to the problem. However, whatever may be the pattern and use of technologies IT would definitely help companies to gain profits.


Posted on : Jul 25 2008
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Posted under RFID, SCM, Software, Strategy, Warehouse managment |


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